The leaner, smarter, faster way to convert & pack all types of wet wipes.
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– Engineered to Pharma Standard
– Handle Tough-to-run Eco-claimed Materials With Ease
– Highly Automated & Labor-free
Are You Satisfied With Your Current Wet Wipes Machines?
-How much are the problems costing you?
Annoyed With Reject Ratio?
Unhappy With Product Quality ?
Machine Is Not Versatile ?
Frustrated With Productivity?
Unique Benefits of Owning Droid’s Wet Wipes Machine
-We care what you care most about buying a wet wipes machine.
Our vision is to help each client stay at the top of “The Best Wet Wipes Converters” List.
Set The Benchmark & Be More Competitive
Are you frustrated every time a deal is broken due to a lack of competence in the flexibility and versatility of your wet wipes production line?
Droid’s wet wipes machines are designed to produce a broader types of wipes according to versatile market demands.
In addition, all components (sus 304 & sus 316 )and system are made in compliance with FDA GMP norm.
Owning Droid’s premium wet wipes making machine enables you to become globally competitive, set the industrial benchmark, have a good portfolio and a good shot at landing at an order your competition is incapable to win.
Improved Worker Safety
Safety operation is a matter of primary importance in every industrial manufacture.
All Droid’s wet wipes machines are CE certified by authorized EU notified body.
CE compliant safety design on each critical components removes workers from potential operational hassles throughout the complete wet wipes manufacturing process.
Your staff will thank you for safeguarding them in a hassle-free environment.
Reduced Operating Costs
Are you aware that your margin is eroded by the invisible margin-killers?
–Heavy labor costs, long change-over time and high raw material wastage rate.
Droid’s automated wet wipes machine enables you to better compete on a global scale by performing the additional work of 2~5 human workers.
In addition to saving labor costs, power consumption, material waste and reject ratio can be minimized under streamlined operations.
Remember: Every cent you save, is another cent you can use to defeat your competition.
Improved Product Quality
Quality is an arms race between you and your competitors.
Each time your competitor improves their products, they change the basis of competition.
Wet wipes machine Technology upgrades however can be a game-changing shortcut.
Droid’s highly automated wet wipes machine is powered by CPU and Servo control system so they can perform with less variability than manpower. This makes for greater control and consistency of product quality.
In terms of hygiene standard, Droid’s Full automated production line made of stainless steel Sus304 & Sus316 material is in compliance with FDA GMP norm. Hence, it by far exceeds an insanitary manual wet wipes manufacturing process that invites invisible bacteria into ready products.
Enhanced Efficiency & Productivity
If you are unhappy with the productivity of your current wet wipes manufacturing process, Droid’s technology will be a viable solution.
CPU & PLC controlled, Full Mitsubishi,Siemens Servo driven ? That is the bottom line.
Beyond that, Quick change-over time between multiple wet wipes products permits an efficiency boost.
In addition to reduced changeover, overall productivity is enhanced when modular design, FDA GMP-Compliant system on Droid’s wet wipes machine allows for easier-than-average operation and maintenance.
Meet Eco Claim
Plastic-free natural wet wipes/Biodegradable wet wipes or Flushable wet wipes are widely demanded by more and more global consumers.
That is why Droid’s wet wipes production lines are designed to handle such natural materials easily.
Our environmentally attractive wet wipes machines aim to give you a competitive advantage in meeting critical consumer demands for Eco-friendly products and ultimately leaving your competition in the dust.
UT-FL2 Crossfold Pocket Wet Wipes Machine is the basic automated production line also designed to make pocket sized wet wipes in a pack of 5~40 sheets.
UT-FL2 is mainly different from UT-FL4 on its capacity speed (90packs/min) and the converting machine structure (2 lanes).
PLC/ Full Servo driven system.
Most commonly seen cross-folded wet wipes are makeup removal wipes, on-the-go sanitizing wipes.
Different from UT-FL2 & UT-FL4, UT-FL1+UT-WP Crossfold Wet Wipes Machine is a semi-automated wet wipes production line that requires manpower intervention.
It is made of a wet wipes making machine ( Nonwoven roll unwinding- liquid wetting- tissue slitting) and a wet wipes packaging machine ( die cutting- film wrapping- sealing).
One labor has stand between the wet wipes making machine and the wet wipes packaging machine to transfer wet tissue manually.
Capacity speed: 600pcs/min or 60packs/min.
It is suitable for small start-ups with tight budget.
UT-WP Wet Wipes Packaging Machine is an individual packaging machine (Die cutting- labeling-bag forming- sealing) that can be connected to any wet wipes converting machine to form an automated wet wipes production line.
It can pack all types of flow wrap wet wipes ranging from 5 sheets to 120sheets per bag easily.
Are you looking to buy a good wet wipes machine from China but overwhelmed by so many options to make the right decision?
This informative FAQ guide mentions almost everything you need to know about buying a wet wipes machine.
We hope this article could help you make a better-informed purchase decision.
Let’s get started to learn more.
Table of Contents
What is a wet wipes machine?
Applications of a wet wipes machine?
Types of wet wipes machines in the market.
What is the general wet wipes manufacturing process? ( How is a wet wipes made?）
How many labors do we need for your wet wipes machine?
What is the difference between a full-automated wet wipes machine and a semi-automatic wet wipes machine?
Do you produce full-automatic wet wipes machine or semi-automatic wet wipes machine?
Is there one wet wipes machine that can make all types of wet wipes?
Can I make baby wipes on a cross fold wet wipes production line?
Can I use baby wipes machine to make disinfectant wipes and facial cleaning wipes?
What is the typical structure of an automated wet wipes machine?
What is the price of each type of wet wipes machine?
What is the capacity speed of your wet wipes machine?
Are you manufacture your wet wipes machine in-house? （Are you a real wet wipes machine manufacturing factory? How do you manufacture full automatic wet wipes machine? ）
What auxiliary equipment apart from wet wipes machine do I have to buy in order to make ready-to-sell wet wipes?（Do you supply them or can you buy for us? ）
Is the wet tissue size adjustable on your wet wipes machine? （How to change the tissue size on the machine?）
What is the standard of a good quality wet wipes machine?
How do I choose the right wet wipes machine I need?
What is the general size of land required for setting up wet wipes manufacturing plant?
How to import wet wipes machines from China? （Can you guide me on the shipping process?）
What is a wet wipes machine?
A wet wipes machine is a set of equipment that convert spunlace non-woven fabric into pre-moistened wipes that often come folded and packed in a soft pack or in a canister.
Applications of a wet wipes machine?
A wet wipes machine can convert many types of wet wipes in abroad of applications:
You may already get to know many different types of wet wipes in the market: baby wipes, makeup removal wipes, disinfectant wipes, sanitizing wipes, moist toilet wipes etc.
However, if you search a wet wipes machine by its applications, chances are you are getting nowhere.
Varied wet wipes product names are in fact a matter of formulation that can be processed on the same wet wipes production line.
In general, Wet wipes machines can be categorized into 4 types by its Output Products:
By Output Products
Single Sachet Wet Wipes Machine
Suitable to make Individually Wrapped Wet Wipes
Cross-fold Pocket Wipes Machine
Suitable to make on-the-go pocket sized wipes in a pack of 5-40 sheets
Flow Pack Wet Wipes Machine
Suitable to make soft pack wipes in a big pouch of 20-120 sheets
Canister Wet Wipes Machine
Suitable to make big pouch wipes in a pack of 20-120 sheets
Wet wipes machines can also be classified in terms of their work flow into semi-automated wet wipes machine /fully automated wet wipes machine/ end-of-the-line packaging machines.
By Work Flow (Automation Level)
Semi-automated
Wet wipes packaging machine (Without wet wipes making machine)
Wet wipes making machine (without wet wipes packaging machine)
Full-automated
Complete Wet wipes production line
（Wet wipes making machine +Wet wipes packaging machine)
End-of-the-line packaging machine
Robotic Wet wipes lid applicator
Robot Palletizer
Automatic Case packer
What is the general wet wipes manufacturing process?
( How are wet wipes made?）
–What are the wet wipes machines required for each production process?
A complete wet wipes manufacturing process entails the following 4 processes：
(1) Wet wipes converting process
Non-woven roll unwinding → online slitting → tissue folding → wetting → tissue stacking into piles
(2) Wet wipes packaging process
Laminates packaging film roll unwinding → (hole) die cutting → re-sealable sticker labeling → bag forming→ sealing → output product
(3) Wet wipes lid application process
labeling on lid →gluing →lid pasting
(4) End-of-the-line packaging process
Case packing→ palletizing
*Each process is completed on an individual equipment with varied numbers of manpower required.
No.
Automation level
Process
Equipment
No. of operators required
Total No. of labors required for a complete production
1
Semi-Automated
Process (1)
Wet wipes making machine (Seal & Package by manual)
1
6~9
2
Fully-automated
Process （1）+（2）
Wet wipes making machine +wet wipes packaging machine
1
5~7
3
Highly Automated
Process (1) +(2) + (3)
Wet wipes making machine +wet wipes packaging machine+ lid applicator
2
4~5
4
Industry 4.0 automation
Process (1) +(2) +(3)+ (4)
Wet wipes making machine +wet wipes packaging machine+ lid applicator +case packer+ palletizer
2
3~4
How many labors do we need for a wet wipes machine?
In light of varied production process, we need varied number of workers to manage the whole wet wipes production
Please refer to above chart on Question No.3.
*How much Automation do you need depends on your budget frame, sales volume forecast, capacity requirement, labor cost.
What is the difference between a full-automated wet wipes machine and a semi-automatic wet wipes machine?
Full-automated wet wipes production line:
A typical full-automated wet wipes machine is composite of a wet wipes converting machine and a wet wipes packaging machine.
Packaging is done by machine not manually.
No human intervention throughout the complete process.
Work Flow
(Refer to Question 4 wet wipes work flow illustration, the work flow of a full automated wet wipes machine goes in the following way: process (1)+ process (2))
Nonwoven roll unwinding → online slitting → tissue folding → wetting → tissue stacking into piles → tissue piles transferred to wet wipes packaging machine → Laminates packaging film roll unwinding → (hole) die cutting → re-sealable sticker labeling → bag forming→ sealing → output product
Semi-automated wet wipes machine:
Semi-automated wet wipes machine generally refers to a wet wipes making machine (without packaging machine).
If you buy a wet wipes making machine only, you have to pack wet wipes with pre-made pouches then seal the pouch manually
If you buy a wet wipes packaging machine only, well, you are not able to complete the whole production
Work flow:
Nonwoven roll unwinding → online slitting → tissue folding → wetting → tissue stacking into piles → Tissue Stack picked up by labors– manual packaging ( with pre-made bags) – manual sealing(small sealing machine)- finished product output.
Tissue in a stack form packed into (Pre-made bags)by manual work
Do you produce full-automatic wet wipes machine or semi-automatic wet wipes machine?
Droid makes full-automated wet wipes machines for various applications of premium quality standard only.
Is there one wet wipes machine that can make all types of wet wipes?
There is no one-size-fits-all wet wipes machine.
Can I make baby wipes on a cross fold wet wipes production line?
Generally speaking, baby wipes can be packed both in pocket size (cross folds) for on-the-go application and bulk size (Z/N folds) for household application.
Although Most commonly seen baby wipes in the market are packed in 80s,100s, 120s worldwide, on-the-go baby wipes are also favored by consumers due to its portability.
So, it is not a problem to make baby wipes on the cross-fold wet wipes production line in 20s,25s,30s per bag.
Can I use baby wipes machine to make disinfectant wipes and facial cleaning wipes?
Yes, you can.
All you need is to change the ingredient / formulation for each wet wipes.
But make sure your wet wipes machine has sanitary piping design and quick rinsing system to avoid cross-contamination after change-over of each formulated wipes.
What is the typical structure of an automated wet wipes machine?
Wet wipes machine basic structure
（1）non-woven loading unit – （2）slitting unit – （3）folding unit – （4）wetting unit – （5）stacking unit –（6）film feeding unit –（7）hole die cutting unit -（8）labeling unit -（9）coding unit -（10）bag forming unit -（11）Air venting unit -（12）Gusseting unit -（13）Sealing unit
What is the price of each type of wet wipes machine?
Droid’s experts have come out with a pricing guide of buying a wet wipes machine.
What is the capacity speed of your wet wipes machine?
Model
Output Wipes
Capacity speed
DH-250
Single sachet wipes
60-120packs/min
UT-FL1
Cross-fold Pocket wipes
600pcs/min
UT-FL2
Cross-fold Pocket wipes
1000pcs/min
UT-FL4
Cross-fold Pocket wipes
1500pcs/min
UT-BL12
Soft Pack Wipes
4800pcs/min
UT-BM12
Soft Pack Wipes
5400pcs/min
UT-BM16
Soft Pack Wipes
7200pcs/min
UT-BM20
Soft Pack Wipes
9000pcs/min
UT-BH52
Soft Pack Wipes
150000pcs/min
DH-L300
Lid applicator
65-80pcs/min
UT-WP
Packaging Machine
80-100packs/min
Do you manufacture your wet wipes machine in-house?
（Are you a real wet wipes machine manufacturing factory?
How is a premium wet wipes machine manufactured? ）
Droid has our own wet wipes machine manufacturing facility based in China.
All of our wet wipes machines are produced in-house by a dynamic team of savvy engineers and assembly workers who have been solely devoted to this filed for 10~20 years.
What auxiliary equipment apart from wet wipes machine do I have to buy in order to make ready-to-sell wet wipes?
(Do you supply them or can you buy for us? )
Auxiliary Equipment
Remark
End-of-line packaging equipment
Carton opening machine
Optional
Adhesive tape carton sealing machine
Optional
Strap binding machine
Optional
Robotic case packer
Optional
Robotic palletizer
Optional
RO water treatment equipment
Formulating & RO water treatment
must-have
Air supply & compressing system
Air compressor
must-have
Auxiliary production equipment
Forklift; Pallet Jack, trailer, standing stool etc.
must-have
Laboratory testing equipment
Leak test apparatus; Weighing scale; Constant temperature oven etc
Optional
Yes, we can supply them together with our wet wipes machines upon request or you can choose to buy them from your local market.
Is the wet tissue size adjustable on your wet wipes machine?
（How to change the tissue size on the machine?）
Tissue length is servo controlled, no mechanical changes by manual is needed.
All you need to do is set the parameters on HMI touch screen to achieve desired product dimensions within seconds.
What is the standard of a good quality wet wipes machine?
The standard of a high-performance wet wipes production line is fairly simple to express:
At the end of the day (or shift), a maximum amount of wet wipes, in perfect condition, are ready for shipment.
A good quality wet wipes machine is able to deliver consistently quality wet wipes that are:
In outstanding outline with clear sealing edges (Appealing packages)
Complete Air tight seals (No leakage under high pressured transportation)
Each piece of wipes come out one at a time
Does not go mouldy (Sanitary machine design is required. )
Unit weight of each wipes is uniform (Uniform liquid distribution)
Tissue size of each sheet does not vary big
So, what to be evaluated on a good wet wipes machine that could deliver quality wipes consistently?
The mechanism and process design
The processing precision of components and the precision of the assembly
Programing
Selection of electrical components
How do I choose the right wet wipes machine I need?
Selecting the most suitable wet wipes machine among so many options for your own use is not easy.
The key to a success machine purchase is to have your needs and expectation sorted on the product you want to make before you invest in communications with machine vendors on the corresponding wet wipes machine features.
So, what homework shall you do before you start to look for the wet wipes production line?
Study the market, get an idea of all the types of wet wipes in the market and understand which types of wet wipes you want to make.
Study the specifications of each wet wipes (Applications of wipes; Folded & unfolded Tissue size; Counts/pack.)
Plan Your ballpark monthly sales volume of each wet wipes.
Plan your ballpark budget on wet wipes machines.
Outline Your expectation on the function or features of the machine.
Do you have a ready premise to set up the machine? How big is the space?
* Check list on Challenges/concerns on your current/future machine (If any)
Low capacity
Too much wastage
Machine design is not in compliant with GMP (Good Manufacturing Practice) norm
Not able to produce quality product consistently at promised high speed
Too much deviation on tissue size and liquid amount
Leakage problem on the pouch
Wrinkles problem on the pouch
Output product does not look nice
Not able to meet the OEM criteria of TOP-BRANDS
Not easy to operate
Too much working noise
Not user-friendly
Not easy for maintenance
Not flexible
Too many wearable spare parts
How to choose a reliable and professional wet wipes machine supplier in China?
As an experienced leading wet wipes machine manufacturer who is solely focused on making quality wet wipes machines in China, we believe a reliable wet wipes machine supplier in China should demonstrates following characteristics as:
Experienced with wet wipes machine manufacturing
Specializing in and focused on making wet wipes machine only is desirable
Does not deal with many types of general machines under one roof
Write Program in-house instead of having it outsourced
Is happy to disclose each step of production activities to prospects
Make machine that are CE certificated
Able to give explicit illustration on the features, advantages and benefits of each wet wipes machine
Able to guide prospects actively to make a better-informed decision through the buying journey
Able to provide machine parameters, operation manuals and related details on requested wet wipes machine
Use good brands of components of the high standards
Does not compromise on quality
Understand well the demand of a prospect and is able to make a corresponding proposal
Must possess a solid responsible aptitude
Is detail-oriented
What is the best wet wipes machine?
Each model of wet wipes machines caters to their own profile of customers.
The best one is the one which suits the buyer’s specific needs and expectations.
What are the raw material used to make wet wipes?
(Can you supply them? )
Raw materials of wet wipes are simple:
Spun-lace nonwoven fabric
Ingredient for wet wipes
Laminated packaging film
Plastic lid/cap for wet wipes
Re-sealable sticker
At Droid, we have spent years developing relationships with industry’s best wet wipes raw material suppliers before partnering with them. Up to now, Droid has covered four wet wipes raw material manufacturing sites for spun-lace nonwoven fabric, laminated packaging films, plastic lid and resalable stickers under joint venture.
Don’t have time to sort through the endless raw material options?
Let us help you choose the right wet wipes machines.
Contact a product specialist to identify the right wet wipes machine solution for your application, please give us a call +86-15659726323or email our expert at [email protected] to get a guidance today.
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