Flow Pack Wet Wipes (10~200s/pack)
Are you interested in making flow pack wet wipes (10~200s/pack) like the pictures above?
DROID is here to help you.
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Our Solution
What types of wet wipes can this machine produce?
DROID’s flow pack machines are designed to handle various wet wipes, including baby wipes, antibacterial wipes, disinfectant wipes, household cleaning wipes, personal care wipes, makeup remover wipes, and pet wipes. The machine can package 10 to 200 sheets per pack, depending on the configuration.
What is the difference between flow pack and other wet wipes packaging methods?
The wipes are wrapped in film and sealed on three sides using horizontal form-fill-seal (HFFS) technology, which is used in flow pack machines. High-speed operation, superior sealing integrity, and a high-end appearance make this approach perfect for large-count packs (such as 30s, 80s, and 120s).
What is the typical production speed of a flow pack wet wipes machine?
Flow pack machines may produce 30 to 80 packs every minute, depending on the type and number of wipes in each pack. Pack size, material thickness, and film type also affect speed.
Can I adjust the number of wipes per pack easily?
Yes, operators may change the number of sheets per pack with little downtime thanks to DROID machines’ servo-driven control system and intuitive HMI interface. The popular formats are 10s, 30s, 50s, 80s, 100s, and 120s.
What types of packaging films are compatible with this machine?
Plastic lamination, PE/PET, biodegradable, and aluminum foil films are among the film materials that DROID’s machines can process. The necessary barrier qualities and the sealing technique determine compatibility.
Is it possible to integrate a labeling or lid applicator into the flow pack machine?
Yes. For increased functionality and customer convenience, DROID provides the option to integrate plastic lid applicators or resealable label applicators.
Can this machine be connected with a wet wipes converting line?
Yes. A completely automated wet wipes manufacturing line may be created by coordinating flow pack machines with upstream conversion machines, which reduces human handling and enhances cleanliness.
How do you ensure consistent wetting across all sheets in a pack?
To guarantee that every wipe gets a constant quantity of liquid, DROID’s system has an accurate online wetting unit with volume control and customizable spray or pump dosage.
What size of wet wipes packs can this machine handle?
Flexible pack sizes ranging from 150–300 mm in length by 50–120 mm in width by 10–100 mm in height may be handled by DROID’s typical flow pack machine. Depending on the particular product format, customizations are possible.
Is the machine compliant with hygiene and safety standards?
Yes. DROID’s machines have stainless steel structures, easily cleaned surfaces, and are constructed in compliance with GMP, CE, and FDA hygiene requirements.
What level of automation is available?
DROID provides completely automated as well as semi-automated solutions. Roll loading, folding, cutting, wetting, stacking, packaging, and sealing are all done by fully automated processes that do not require human interaction.
Can I switch between different wipe sizes and formulas?
Yes. The machines are designed to produce in several formats, and the touchscreen interface’s recipe settings let users to choose between various wipe sizes or compositions.
What utility connections are required for installation?
Depending on how your wetting system is set up, DROID’s machines usually need clean water or solution tanks, a compressed air supply, and 380V AC electricity.
How long does installation and operator training take?
Approximately 5–7 working days are required for installation. Operator training typically requires 2–3 days for a complete production team and is conducted either on-site or online.
What after-sales support do you provide?
DROID provides technical support, regular software updates, spare parts supply, and remote troubleshooting. Upon request, on-site service is also available worldwide.